DISCONTINUED PRODUCTS –
Miller Roughneck C-Series MIG Guns

Effective April 30, 2015 Miller Electric Mfg. Co. discontinued the Roughneck® C-Series MIG gun series and replaced them with Bernard® BTB semi-automatic air-cooled MIG guns. Miller Electric will continue to offer consumables and replacement parts for the Roughneck C-Series MIG guns.

Please see the cross reference chart below to find the replacement Bernard BTB MIG gun part numbers for the Roughneck C-Series MIG guns:

Miller Stock NumberRoughneck Gun Model NumberBernard BTB MIG Gun Replacement Part NumberGun Length
194751C-3010

Q3010TE5EMC

10 ft. (3 m)
194752C-3012Q3012TE5EMC

12 ft (3.7 m)

194753

C-3015

Q3015TE5EMC

15 ft (4.6 m)
194754C-4010

Q4010TE5EMC

10 ft. (3 m)
194755

C-4012

Q4012TE5EMC

12 ft. (3.7 m)

194756

C-4015 Q4015TE5EMC15 ft (4.6 m)

194757

C-5010

S5010GH5IMC

10 ft (3 m)

194758

C-5012

S5012GH5IMC12 ft. (3.7 m)
194759 C-5015

S5015GH5IMC

15 ft. (4.6 m)

Where To Order

Certain products are only available for purchase from Miller Electric while others are available from either Miller Electric or Bernard. Please see the reference chart below which indicates where you can place an order for the guns, parts and consumables:

PRODUCT

WHERE TO BUY

FasTip™ Consumables

Miller Electric Mfg. Co.

Quik Tip™ Consumables

Miller Electric Mfg. Co. or Bernard

Roughneck® Replacement Parts

Miller Electric Mfg. Co.

Bernard BTB MIG Guns

Miller Electric Mfg. Co. or Bernard

Bernard BTB MIG Gun Replacement Parts

Miller Electric Mfg. Co. or Bernard

To place an order through Miller Customer Service:  please contact us via phone: 866-931-9730, fax: 800-637-2315 or email orders@millerwelds.com

To place an order through Bernard Customer Service:  please contact us via phone: 1-855-MIGWELD (644-9353), fax: 888-946-67-26 or email cs@itwmig.com

Frequently Asked Questions (FAQs)

If you are unable to find the answer you are seeking in the following FAQs, please contact the Miller and Bernard Customer Service Teams.

1.  Q: Can I use Miller FasTip™ Consumables on the replacement Bernard BTB MIG Guns?

A:  Although we recommend the use of Bernard Quik Tip™ Consumables, users can install the FasTip diffuser on Bernard Best of the Best BTB MIG Guns and use FasTip Consumables (contact tips, nozzles).  Users will need to order a neck insulator part # 4523R  for use on Bernard BTB MIG Guns when using FasTip Consumables. Please use the FasTip consumable chart below as a reference:

FasTip Consumables
 300 amp400 amp500 amp

Contact Tip*

M206188

M206190

Diffuser

M206195

Nozzle

M198855

M199618

Insulator

4523R

 * Based on wire size range 0.045″ – 1/16″

2.  Q: Can I use Miller Roughneck Liners on Bernard BTB MIG Guns?

A:  No, Users will need to order Bernard Universal Conventional Liners for Bernard BTB MIG Guns. Miller Roughneck Liners are not compatible on Bernard BTB MIG Guns.

3.  Q: Can I use Bernard™ Quik Tip™ Consumables on existing Roughneck MIG Guns?

A:  Yes, the Quik Tip Consumable Series (contact tip, diffuser, nozzle) can be installed on Miller Roughneck MIG Guns. Users will need to order neck insulator part # 10012 to use on their Roughneck MIG Gun when using Bernard Quik Tip Consumables. Please use the consumable chart below as a reference:

Quik Tip Consumables
 300 amp400 amp500 amp

Contact Tip*

T1045

T1116

Diffuser

D118Q

D114Q

Nozzle

N1C58Q

N1C34HQ

Insulator

10012

*Based on wire size range 0.045″ – 1/16″

4.  Q: Can I use Bernard Universal Conventional Liners on existing Roughneck MIG Guns?

A: No, Users will still need to order Miller Roughneck Liners for existing Roughneck MIG Guns. Bernard Universal Conventional Liners are not compatible with existing Roughneck MIG Guns.

5.  Q: Why does my Miller FasTip diffuser not thread on correctly to a Bernard BTB MIG Gun?

A:  A change to the thread on the FasTip diffuser was made on February 13, 2015 to be compatible with Bernard BTB MIG Guns. The new style diffuser has a large Miller logo roll mark compared to the old style diffuser that has a small Miller logo rollmark. To differentiate between the old and new style diffusers please see the comparison images below:

Image showing the difference between the old and new style FasTip diffusers

6.  Q: How does a Miller Roughneck Gun compare to a Bernard BTB MIG Gun?

A:  Please see full gun comparison images below of the Roughneck C-Series MIG Gun (bottom) and Bernard BTB MIG Gun (top):

Miller RoughNeck guns